Basic Specifications
After-sales Service
Professional
Transmission Type
Flexible
Production Line
Comprehensive Automatic
Manufacturing
Intelligent Manufacturing
Rhythm
Flow Production Line
Transport Package
Sea Freight
Production Capacity
200MW/Year
Product Description
Many customers aim to establish a solar panel production line but face challenges in configuring equipment and production sequences. Our 200MW Automatic Turnkey Solar Panel Production Line provides a complete, professional solution to streamline your project from start to finish.
200MW Production Process Steps
1
Test solar cell efficiency: ensures consistent power cell usage in one panel.
2
Cut complete solar cells into required small pieces.
3
Welding solar cells: connecting cells into string formations.
4
Cutting EVA/TPT: sizing materials according to panel design.
5
Lay up: automatic laying of strings onto glass EVA and transport.
6
Visual inspection: checking raw materials for impurities.
7
Defect check: EL testing for micro-cracks and invisible defects.
8
Lamination: bonding raw materials into a solid solar panel.
9
Trimming: cutting excess edges after cooling.
10
Glue application: applying sealant for the aluminum frame.
11
Framing: automatic installation of the aluminum frame.
12
Secondary Glue: filling sealant into the frame after installation.
13
Junction box installation: gluing and mounting the box.
14
IV Test: electrical performance testing (power, current) via solar simulator.
15
Withstand voltage insulation testing.
16
Final EL check: identifying defects in finished modules.
18
Surface cleaning and final packaging.
Factory Layout Drawing
Core Machinery & Functions
Solar Cell Power Tester
Function: Used to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record data files.
Solar Cell Laser Cutting Machine (Damage Free)
Function: Cuts cells into half or 1/3 pieces to increase power output. Features water-free dicing and high bending strength with no secondary pollution.
Solar Cell Stringer Machine
Function: Fully automated welding of cells via copper ribbon into series-connected strings.
Solar String Lay Up Machine
Function: Achieves automatic laying of solar strings onto glass EVA for further processing.
Automatic Solar Cell String Bussing Machine
Function: Interconnects solder points for bus bars and handles roll feeding, U/L lead bending at precise heights.
Solar EL Tester
Function: Detects cracks, breakages, black spots, process defects, and cold solder joints.
Solar Panel Laminator
Function: A mechanical device that presses multiple material layers together under heat and vacuum.
Solar Framing Machine
Function: Automatic gluing and aluminum frame installation for module structural integrity.
Solar Panel PV Tester
Function: Tests the final electrical performance of finished Mono/Poly modules and archives results.
Package & Logistics
Why Choose Our Production Solutions?
More than ten years of overseas sales expertise
High-quality, durable equipment configurations
Professional and responsive after-sales service team
Frequently Asked Questions
What is the total production capacity of this line?
The turnkey production line is designed for a capacity of 200MW per year.
Does the equipment come with quality certifications?
Yes, all primary machinery in the production line is CE certified to meet international standards.
What is the warranty period for the machinery?
We provide a standard 1-year warranty on the equipment along with professional after-sales support.
How is the equipment shipped internationally?
Due to the size and nature of the industrial machinery, all items are professionally packaged and shipped via Sea Freight.
How are invisible defects detected in the panels?
We use specialized EL (Electroluminescence) Testers at multiple stages of the production process to identify micro-cracks and invisible defects.
Is the cell cutting process safe for the materials?
Yes, our Solar Cell Laser Cutting Machine is damage-free, utilizing a water-free dicing process that maintains high bending strength and electrical performance.
FLare Solar
