FLare Solar
1 / 5
Building a solar cell production line requires reliable equipment expertise. This 10MW solution provides a comprehensive workflow for manufacturing industrial-grade solar panels.
| Step | Working Content | Device Name | Remark |
|---|---|---|---|
| 1 | Test solar cell efficiency: Ensure same power cell used in one panel. | Solar Cell Tester | Offline |
| 2 | Cut solar cell: Scribing into small pieces for 3w-140w panels. | Solar Cell Laser Scribing Machine | Offline |
| 3 | Automatic welding: Stringing cells together via automated process. | Automatic Solar cell tabber stringer | - |
| 4 | Automatic layup: Automated placement of string cells. | Automatic Layup | - |
| 5 | Cutting EVA/TPT: Sizing materials according to panel dimensions. | Automatic EVA / TPT Cutter | Optional |
| 6 | Online busbar welding: Manual welding of the busbar ribbon. | Online busbar ribbon welding station | - |
| 7 | Visual inspect: Checking for raw material impurities via mirrors. | Visual Inspection Work station | - |
| 8 | Defect check: Identifying micro-cracks and invisible defects. | Automatic EL Defect Tester | - |
| 9 | Lamination: Pressing raw materials into a solid module. | Automatic Solar panel laminator | - |
| 10 | Trimming: Cutting edges after cooling. | Trimming worktable | - |
| 11 | Glue: Applying sealant to the aluminum frame. | Air glue gun | - |
| 12 | Framing: Installation of the aluminum frame. | Semi-automatic Framing Machine | - |
| 13 | Glue: Filling sealant after framing. | Air gun | - |
| 14 | Junction box: Glue and install the junction box. | Manual | - |
| 15 | IV Test: Electrical performance and power recording. | Solar Simulator | Offline |
| 16 | Labeling | - | - |
| 17 | Insulation test: Withstand voltage insulation. | Insulation Meter | - |
| 18 | Final Cleaning and Packaging | - | - |
Solar Cell Power Tester: Tests electrical performance of Mono-Si or Poly-Si cells and records files.
Solar Cell Laser Cutting Machine: Water-free dicing into half or 1/3 pieces to increase power output.
Solar Stringer Machine: Fully automated welding of cells through copper ribbon into series strings.
Solar EL Tester: Detects cracks, breakage, black spots, and cold solder joints.
Solar Laminator: Mechanical device that presses multiple material layers together.
Solar Framing Machine: Automatically installs aluminum frames and handles glue overflow.
IV Tester: Evaluates the electric performance of finished Mono-Si or Poly-Si modules.
