Automated 30MW Solar Module Production Line

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Automated 30MW Solar Module Production Line

Customization:	Available
Production Scope:	Product Line
Automation:	Automation

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Product Description

Technical Specifications

After-sales Service:Installation and Remote

Capacity:100-600MW

Shift:24h 3 Shift

Production:Solar Panel

Factory Size:8000m2

Solar Cell:156-230mm

Cell Type:Perc Topcon Hjt IBC Hbc Sunpower

Solar Cell Laser Cut:Yes

Test:on Line EL and IV Tester

Certification:CE, ISO

Origin:China

HS Code:8486209000

Solar Panel Production Overview

Solar panel production line is a crucial manufacturing process utilized to create solar panels, which serve as vital components in solar energy systems. This production line comprises a variety of specialized machines and equipment, each designed to perform specific tasks in the production process. Key machines include tabber and stringer machines, laminators, testers, framing machines, and interconnection equipment. The line is meticulously designed to ensure consistent quality, high yields, and operational efficiency.

Step-by-Step Production Process

1 Test solar cell efficiency for consistency.

2 Cut complete solar cells into required small pieces.

3 Welding solar cells into strings.

4 Precision cutting of EVA and TPT materials.

5 Automatic lay-up of solar strings onto glass and EVA.

6 Visual inspection for raw material impurities.

7 EL testing for micro-cracks and invisible defects.

8 Lamination process to fuse raw materials.

9 Trimming edges after the panel cools down.

10 Applying sealant glue to the aluminum frame.

11 Automatic framing machine installation.

12 Secondary sealant application post-framing.

13 Junction box installation and gluing.

14 IV Testing for electrical performance (Power/Current).

15 Voltage withstand and insulation testing.

16 Final EL defect check of finished modules.

17 Product labeling.

18 Surface cleaning and final packaging.

Core Equipment

Non-Destructive Cutting (NDC) Machine

A thermal laser separation machine used for high-precision solar cell cutting without material damage. Capable of cutting silicon, glass, and metal with advanced thermal technology.

Tabber Stringer Machine

Connects solar cells by soldering thin metal ribbons (tabbing) to the front and back, ensuring electrical continuity and formation of strings.

Specification	Model: OTHS-PBR	Functionality Detail
Power Supply	AC380V 50Hz	Single String Cycle: ≤5s
Power	≤10kW	Arrangement Accuracy: ±0.3mm
Max Module Size	2450*1400mm	One Button Switch Operation
Air Consumption	500L/min	Noise Level: ≤60dB

Fully Automatic Laminating Machine

Utilizes heat and pressure to fuse layers of glass, EVA film, and solar cells into a durable module with high precision and efficiency.

EL Defect Tester with Visual Inspecting

Identifies micro-cracks, breakages, black spots, mixed wafers, and cold solder joints within the solar modules.

Frequently Asked Questions (FAQ)

Q: What is the annual production capacity of this line? A: This solar panel production line is designed to handle capacities ranging from 100MW to 600MW annually.

Q: Which types of solar cells are compatible with this machinery? A: The equipment supports a wide range of cell technologies, including Perc, Topcon, Hjt, IBC, Hbc, and Sunpower types.

Q: What size solar cells can be processed? A: The line is versatile and can process solar cell sizes from 156mm up to 230mm.

Q: How does the system detect invisible defects? A: We integrate high-precision on-line EL (Electroluminescence) testers both before and after lamination to identify micro-cracks and other invisible flaws.

Q: Is the production line fully automated? A: The system features intelligent manufacturing including automatic tabber stringers, automatic layup, and automatic bussing machines for maximum efficiency.

Q: What certifications does the equipment hold? A: All core machinery in the production line meets international standards with CE and ISO certifications.