Automated Assembly Line for Electric Vehicles Lithium Batteries and Solar Panels Energy Storage System Battery Module

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Product Description

Basic Specifications

Condition
New
Automation
Semi-Automatic
Application Field
New Energy Industry
Repeatability
0.01mm
Cooling Method
Water Cooling
Laser Wavelength
1080nm
Position Accuracy
±0.02mm
Weight
4000 Kg
Machinery Capacity
10ppm
Max Speed
500mm/S
Warranty
2 Years
Certification
CE, ISO
Production Capacity
100 Set/Month

Packaging & Delivery

Package Size
35m * 9m * 3m
Gross Weight
5000.00kg

Product Description

1. Automated Battery Cell Assembling Requirements

  • Equipment capacity: ≥10PPM
  • Final excellent rate: ≥99.8% (equipment related)
  • Equipment failure rate: ≤ 2%
  • Laser power stability: ≤±1%
  • Focal length adjustment: -5.0~+5.0mm, Accuracy ≤0.5mm

1.2 Process Flow Chart

Flow Chart

Tentative process flow, subject to actual requirements

2. Program Layout & Renderings

Renderings
Layout Size

Layout Dimensions:
Back layout (L*W*H): 19500mm * 9000mm * 3200mm
Front layout (L*W*H): 13000mm * 6000mm * 2300mm

3. Functional Module Details

3.1 Cleaning & Gluing Station

Cleaning Gluing
ParameterValue
Power supplyAC220V/50HZ
Air supply0.5-0.7Mpa
WeightAbout 650KG
Glue ratio1:1
Robot system4 axis Robot
Servo motorPanasonic Servo System

3.2 Stacking Rotary Tables

Stacking Table
Stacking Action

3.3 Extrusion Station

Extrusion 1
Extrusion 2
Extrusion 3

3.4 Safety & Inspection Modules

Safety Fence
Safety Fence 2

3.5 Testing & Welding Stations

Insulation Test
Voltage Test
Pole Photo

3.6 Laser Cleaning & Welding

Cleaning Station
Cleaning Detail
Laser Welding

3.7 Material Handling & Trays

Crane
Tray

Industry Applications

This fully automatic assembly line is specialized for:

  • New energy lithium battery modules
  • Prismatic battery modules
  • Energy storage battery systems
  • Power battery pack welding and assembly

Manufacturing Environment

Workshop
Production
Facility

Frequently Asked Questions

Q1: What are the primary products available?
We provide various customized laser welding machines, laser marking machines, and fully automated battery assembly lines.
Q2: How is quality controlled during production?
We implement international advanced production technology and strict quality/cost control measures. All components are inspected according to international standards before production.
Q3: Can the equipment be tested with my specific product?
Yes, you can send product samples to us, and we will conduct testing on the machines to ensure the design meets your specific requirements.
Q4: What is the typical delivery time?
Standard laser machines and assembly lines are typically delivered within one month after the order is confirmed.
Q5: Is technical training provided for operators?
Yes, we offer comprehensive training. We provide on-site instruction during installation and free training at our facility to ensure your staff can operate the machinery efficiently.
Q6: What support is available if the machine malfunctions?
We offer 24-hour online engineer support. All machines come with a one-year warranty, and operation manuals/CDs are provided for easy troubleshooting.

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