🛠️ Product Description
Powering the Future with Complete, Customizable Solar Panel Production Lines
We offer a comprehensive, one-stop solution for establishing or expanding your solar panel manufacturing capabilities. We provide everything you need to produce high-quality solar modules, from complete equipment and factory design to technical support. Our solutions are tailored for 100MW, 300MW, 500MW, or larger annual capacities.
Solar panel manufacturing is a complex process involving silicon wafer preparation, cell fabrication, module assembly, and final testing. Achieving high-volume production requires a highly automated and optimized production line, integrating cutting-edge technologies and rigorous quality control.
⚙️ Process 1: Front Solder Stackup
| Equipment Name |
Function |
QTY |
| Stringer 4000 type double wire |
Automatic processing from solar cells to cell string discharge; compatible with 156-230 cells (full, half, 1/3). |
4 |
| Robot Lay up machine |
Picks up cell strings and places them accurately onto EVA according to electrodes. |
2 |
| Glass machine |
Robotic arm for glass suction and paper removal. |
1 |
| EVA cutting and laying machine |
Ensures encapsulant film is precisely cut and placed to protect cells. |
1 |
| Automatic confluence welding |
Completes internal electrical connections by attaching busbars to the ends of strings. |
1 |
🔍 Process 2: Pre-lamination & Lamination
| Equipment Name |
Function |
QTY |
| Online EL defect detector |
Tests for internal defects like cracks, broken grids, and contamination. |
1 |
| Double Chamber Laminator |
Uses heat, vacuum, and pressure to create a weatherproof seal for the module. |
2 |
🛠️ Process 3: Assembly & Final Inspection
| Equipment Name |
Function |
QTY |
| Gluing and framing all-in-one |
Combines adhesive application and aluminum frame attachment. |
1 |
| IV tester |
Measures current-voltage characteristics under standard test conditions (STC). |
1 |
| Hipot insulation tester |
Verifies dielectric strength and safety against electrical breakdown. |
1 |
| Automatic labeling machine |
Applies labels containing technical specs to the finished panels. |
1 |
❓ Frequently Asked Questions
1. What is the production capacity of this line?
The standard configuration supports 100MW, 300MW, or 500MW per year, but it can be customized for larger requirements.
2. What types of solar cells are compatible with the machinery?
The system is designed to handle solar cells from 156mm to 230mm, including full-cell, half-cut, and 1/3 cell configurations.
3. What are the electrical and utility requirements for installation?
The equipment requires a 380V three-phase power supply and compressed air at 0.6-0.8MPa in an ISO Class 8 (300,000 level) clean environment.
4. Is on-site training provided for our staff?
Yes, we provide free installation guidance and can station engineers at your facility for up to 6 months to train your production and management teams.
5. How does the EL detector improve quality control?
The Online EL detector uses electroluminescence imaging to find "invisible" defects like micro-cracks, broken grids, and contamination before and after lamination.
6. Can the production line handle different module sizes?
Yes, the transmission lines are adjustable for components ranging from 1650mm-2600mm in length and 950mm-1500mm in width.
FLare Solar
